Epsilon™ Dry Disconnect Couplings

Epsilon™ is a low-spill dry disconnect coupling, based on a double ball valve system integrating a sophisticated safety design. Beyond the common advantages of a ball valve design, Epsilon provides for product flow through an unrestricted flow path and double shut-off reliability in the coupling connection.

The Epsilon Coupling System is designed to prevent chemical spills and reduce fugitive emissions of volatile organic compounds (VOCs), particularly in the process facility and during transfer to and from tank trucks and tank cars. These couplings and fittings are typically used for pharmaceutical and close-to sanitary and hygienic applications.

During in-plant chemical transfers, Epsilon will provide your plant with process flexibility, while improving operator safety, enhancing environmental compliance and reducing overall capital expenditures and operating costs.

Epsilon is Changing Pharmaceutical Manufacturing
Click to Read Feature in Pharmaceutical Processing — April 2016

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Features

  • Available in ¾”, 1”, 1½”, 2” and 3”
  • Available in stainless steel and Hastelloy®
  • Available with end connections complying to ANSI and DIN standards.
  • FDA-compliant seal materials, TFM or PFA Next generation PTFE with best combination of temperature ranging from -22°F (-30°C) to 450°F (230°C), sealing, and sliding characteristics.
  • Constructed to handle pressure of 435 psi (30 Bar) and temperatures up to 450°F (230°C)
  • Spring-energized TFM or PFA U-cup sealing
    • A spring-energized stem and face and flange seal provide initial sealing. The spring supplies all the load required for sealing when the media pressure is too low to fully actuate the lips of the seal. Testing confirms the low spillage and emission specifications are still achieved after 2,000 cycles.
  • Polyurethane dust cap or Stainless Steel pressure cap
    • Used to protect the ball from damage and debris when coupling is closed and disconnected.
  • Male and female lug and flange connection interfaces
    • Ramped lug and flange interfaces are first aligned and then connected with a push, followed by a quarter (90°) turn. This “instant” connection method is done by hand without tools in order to create compression on the critical interface seal.
  • Independent and multi-level safety interlocks
    • Epsilon technology involves five independent and redundant mechanical interlocks. They require deliberate sequential action by users, thereby eliminating unintentional spills and catastrophic chemical releases that threaten worker safety and the environment.
  • Approved/listed for pressure service through a comprehensive set of international agencies

Benefits

  • Dry Disconnect Reliability – Low spill face seal reduces amount of loss upon disconnect, specified to less than .40 ml spillage for the 2” coupling (2000 cycles test average 0.6 ml) and less than 1/10th of a teaspoon (half an eyedropper).
  • Enhanced Environmental Compliance – Positive shut-off of coupling halves eliminates line contamination and accidental release of potentially hazardous fluids into the environment during connection and disconnection.
  • Full Flow – Straight-through flow path provides unrestricted flow in either direction, minimizing pressure drop. Unrestricted flow path provides less than 1psi pressure drop at 150 GPM.
    • A convex ball nests in a concave ball to virtually eliminate any cavity between the mating halves. The positive shutoff ball valves, and the absence of a cavity between them, minimize chemical loss when the coupling is disconnected. Each half is an independently operated, positive shut-off ball valve that is controlled by manually rotating the valve handles. The straight-through Epsilon valve design also provides unrestricted, high flow in either direction and low pressure drop. All metal wetted components are 316 stainless steel or Hastelloy®.
  • Unparalleled Safety – Multiple safety interlocks eliminate unintentional spills and catastrophic chemical releases that threaten worker safety and the environment. Epsilon safety interlocks force the valves to open and close only with a deliberate action, preventing accidental opening of the valve.
  • Prevents Cross-Contamination – Optional keyed couplings mechanically lock out and isolate transfer lines.
    • For extremely critical operations, Epsilon offers the unique keyed interface which locks out and isolates transfer lines, preventing cross-contamination.
  • Easy Maintenance – Epsilon was not only engineered for easy operations, but also for quick replacement of the transfer seal without any lockout. No special tools are required for replacement of seals.

Order Guide

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Technical

Click on the title below to view the technical information.

Dimensions

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Performance Characteristics

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Pressure Drop vs. Flow Chart

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Order Guide

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Options

  • Ultra Low Spill Face Seal
    • This seal reduces the amount of spillage at disconnect to .2 cc. This seal is not pressure assisted and should only be used for applications lower than 100 psi.
  • Cavity Filled
    • Designed to reduce the possibility of contamination by entrapment of process fluid in the void normally found behind the ball and the valve body. Ideal for applications where cross-contamination and cleanliness is a concern. Back side of the valve balls are bored for efficient cleaning.
  • Keyed Couplings
    • For extremely critical operations, Epsilon offers the unique keyed interface which locks out and isolates transfer lines, preventing cross-contamination.
  • Dual Ball Race (Optional)
    • Radial swivel seal
      • Replaces dynamic face seal
      • Lower leak rate
      • Lower seal mortality rate caused by over-compressing seal to install bearings
    • Dual ball races with hardened stainless bearings
      • Replaces PTFE sleeve bearing that may become overloaded and allow greater axial misalignment causing the dynamic face seal to leak
      • Provides additional support for applications with long hose drops or high load requirements
    • Spring energized dust seal
  • Transportation Coupling System (TCS)
    • Specially designed for railcar, truck, isotainer or tote equipment used in transporting chemicals safely. Contact us for more information.

Applications

The following is a listing of some of the applications/products that have successfully used Epsilon®.

ChemicalApplication
Acids 
ACN, BD, Latex 
ACN, LPG  
Acrylamid Polymers, Flocculants  
Acrylates, Polymers, Solvents  
Acrylic acid, aliph. Amines, Dispersions, Nitrobenzene, Benzene, C4-Components, flammable Solvents, Steam, Acrylmonomers, Diphyl, Oleum, HBr, Chloroformic acid (Chlorameisensre.)  
Adhesives In Plant 
aliphat. Amines  
Allylalcohol  
Ammonia water  
Butadiene  
Biodiesel In Plant 
Butyrolactone, THF, Butanediole, BD, Methanol  
EO, PO  
Ethylene Oxide (EO) Railcar 
Fine Chemicals  
Fine Chemicals, Syltherm (Heat transfer Oil)  
Flavors, Fragrances  
Glues, Adhesives  
Hydrofluoric Acid  
Isocyanates, Xelene, n-Butylacetate  
Latex  
Liquid Ammonia  
liquid Ammonia, Methylamines, ACN, EO  
liquid Cristals  
Methanol Offshore 
Paints, Dispersions, Isophtaloylchloride  
Paints, Resins, Glue  
Pharmaceutical Chemicals, Dichloromethane, Toluene, Solvents  
Pharmaceuticals  
Pharmaceuticals, Ammonia (23%), pharmaceutical Slurries  
Pharmaceuticals, Sylterm  
Pharmaceuticals, Sylterm  
Phenol, ACN, Acrylic acid, Acrylacetate, Dispersions, NaOH, H2O2  
Photographic Chemicals  
Process Development  
R134A, (Fluorinated Hydrocarbons)  
Refrigerant / Blowing Agent Tank Cars/Trucks 
Rheovis Tank Truck  
Silane, Siloxane, Chloro-Silane, Solvents, Waste Treatment  
Siloxane  
Solvents  
Solvents, Paint Resins  
Terypidal Tars  
THF  
Transformer Oil, Acrylates, Benzene, Toluene, Xylene, Aliphatic Solvents  
Trichloroacetic acid  
Truck/Transport  
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Videos

Epsilon Low-Spill Coupling System

Epsilon is a low spill coupling, based on a double ball valve system integrating a sophisticated safety design. Beyond the common advantages of a ball valve design, Epsilon provides for product flow through an unrestricted flow path and double shut-off reliability in the coupling connection.

OPW Engineered Systems' Epsilon™ Coupler: Maintenance and Repair

Detailed step-by-step instructions for the complete disassembly and reassembly of the Epsilon™ coupler. Epsilon comes in stainless steel or Hastelloy® and because of its double ball valve design, Epsilon is a sophisticated low spill coupling system. For the best in-plant chemical transfers, select OPW's Epsilon. SHOW MORE

OPW Engineered Systems' Epsilon™ Adaptor: Maintenance and Repair

Detailed step-by-step instructions for the complete disassembly and reassembly of the Epsilon™ coupler. Epsilon comes in stainless steel or Hastelloy® and because of its double ball valve design, Epsilon is a sophisticated low spill coupling system. For the best in-plant chemical transfers, select OPW's Epsilon™.

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Need help? Contact support.

Customer Support

Reach Out to Our Customer Support Team for Prompt Assistance and Answers to Any Questions or Concerns You May Have

GET SUPPORT

Technical Support

Contact Us for Technical Support on Your Projects and Resolving Any Technical Issues You Encounter

GET SUPPORT

Contact a Distributor

Locate a Nearby Distributor for Replacement Parts

CONTACT A DISTRIBUTOR

Product Enquiry

Product Information request form to find the right solution

PRODUCT ENQUIRY